Automated Parts Hub for Japanese Automotive Aftermarket in Thailand

Deploying high-bay ASRS warehouse robotics to manage 150,000+ aftermarket automotive SKUs.

Automotive Parts Distributor

Background

Operating in the high-demand automotive aftermarket across Thailand and the broader ASEAN region, the client managed an extensive inventory exceeding 150,000 active spare part SKUs. As dealership networks expanded rapidly, traditional manual warehouse handling reached breaking point. Floor congestion, delayed order dispatch windows, and picking inaccuracies threatened dealer relationships and increased operational overhead.

LOGISTEED stepped in to overhaul the client’s supply chain infrastructure by designing and operating a 25,000 sqm automated logistics hub in Chonburi. By deploying a 12-aisle Automated Storage and Retrieval System (ASRS) paired with Autonomous Guided Vehicles (AGVs) and real-time WMS integration, LOGISTEED transformed daily operations into a seamless, high-velocity distribution model.

Summary of How LOGISTEED Helped:

  • Automated Fulfillment: Implemented high-bay ASRS and AGVs, increasing storage volumetric density by 220%.
  • Accuracy & Speed: Achieved a 99.9% order picking accuracy rate while slashing fulfillment turnaround time by 45%.
  • Dealer Reliability: Established a dedicated emergency expedited lane to guarantee same-day dispatch for critical backorders.

Project Scope

Project Scope

The project encompassed the complete turnkey design, engineering, construction, and system integration of a 25,000 sqm high-bay automated logistics facility serving dealerships across ASEAN.

Scope of work executed by LOGISTEED:

  • Design and installation of 12-aisle automated crane ASRS systems
  • Deployment of 24 Autonomous Guided Vehicles (AGVs) for floor replenishment
  • Integration of LOGISTEED proprietary WMS with client ERP platforms
  • 24/7 facility operations management and preventative maintenance
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Challenges

Before partnering with LOGISTEED, the client struggled with severe warehouse congestion and rising order picking errors caused by manual searching among 150,000 fast-moving and slow-moving automotive component parts.

Additional operational bottlenecks included limited vertical expansion capabilities in traditional racking systems and high turnover among warehouse labor during regional peak sales campaigns.

END RESULTS: Automated Parts Hub for Japanese Automotive Aftermarket in Thailand

LOGISTEED's Tailored Solutions

LOGISTEED implemented a customized smart warehouse solution combining automated high-density storage with intelligent AGV routing algorithms. Fast-moving spare parts were dynamically repositioned near retrieval stations based on predictive order analytics.

Key solution features implemented:

  • Pick-to-light workstations with dual-verification barcode scanning
  • Dynamic slotting optimization driven by real-time order velocity
  • Dedicated emergency expedited lane for critical dealer backorders
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